I lost the last two days' work (billet for pattern welding, composite sax blade, mono steel sax) because the batch of steel I received was contaminated, either the initial pour at the foundry was too hot or there was lead/sulfur in it. I suspect sulfur because of the welding problems.
All that to say I will be using a different steel on this next project.
Here is a sneek peek at the finished sword, Lord willing I will take better quality pictures tomorrow:
Wednesday, February 17, 2010
Here is the grip after carving most of the day:
Tuesday, February 16, 2010
Carving...
Monday, February 15, 2010
Polished the Pommel today: Cut, inlet, and started shaping the teak grip. I chose to use a piece of teak from a speargun that has been used in salt water and has the coloring from the salt.
Saturday, February 13, 2010
Finished refining the pommel, and brought it up to 120gt. Praying to have this piece finished next week.
The cutlass is not a commission, so it will be available for sale when it is finished.
Working on the pommel, refining the shape and polishing it.
Friday, February 12, 2010
Started work on the pommel and got it up through rough shaping:
I spent part of the day repairing my new (to me) grinder. It had major tracking problems. I had to take it apart and reassemble it 4-5 times and make a new part and modify some of the old ones. I REALLY wish I had fixed it sooner as it saved me almost a day's worth of work in the 1/2 hour I used it this evening. What a difference from the 4"x36" grinder.
Here it is: It is a 1hp "Square Wheel" 2"x72" belt grinder and the latest of my "electric apprentices".
Wednesday, February 10, 2010
Finished the guard today, "only" the pommel and grip left.
Here is the shell guard with all the brass rivets in and polished:
Tuesday, February 9, 2010
Spent the day putting some of the brass rivets in the shell a VERY time consuming and "fiddly" business.
Finally finished polishing the guard:
Sunday, February 7, 2010
Didn't make ot to the shop today. I ended up cleaning up storm damage and HTML programing. Lord willing I'll be back in the shop on Monday.
Shabbat shalom.
Friday, February 5, 2010
Worked on polishing the guard again today as well as rebuilding my website, I will be changing web hosts in early spring and want to roll out a new site.
Wednesday, February 3, 2010
Found my card reader so here is a picture from a couple of days ago of the thumb-ring welded to the knuckle-bow:
And here is today's progress, with the guard complete and ready for polishing:
Tuesday, February 2, 2010
Welded on the shell-guard. Still no card-reader.
Welded on the thumb ring yesterday. And lost my memory card reader so I can't post pictures till I find it.
First and foremost I am a follower of Jesus Christ and of His teachings.I am happily married to my forge fairy Corrie, the most wonderful woman in the world.
To find out more about me and my work Visit my website